bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and unquestionably smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, suitable for any electric motor desired. Outdoors spiral bevel stage for effective options such as hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, based on the installation situation of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is certainly cheaper to manufacture. However, since only small profile coverage can be realized with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has less transmittable torque than various other bevel gear the teeth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel gear stage is usually understood with a ratio of 1 1:1 to be able to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total coverage, but are already more expensive to manufacture than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one aspect due to the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the support lifestyle of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. When a right angle gearbox is necessary, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of improving the geometrical accuracy of the gear tooth profile with the team of experienced experts. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are established 3 Planet mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Output swiftness is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft keeping the same direction of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from excellent quality raw materials such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The combination of floor gears and precision equipment components ensures performance effectiveness and high uptime. The present selection of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to we = 512:1 to end up being understood. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for every applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with confirmed hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and easy running right through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and a number of planetary stages. The look of the compact gear devices is based upon exact analyses using FEM methods, which means performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production moments and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures optimum adaptation to the application form.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery situations for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and Bevel Planetary Gearbox solution provider who items complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy efficiency, low noise, long services existence, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with confirmed Ever-Power quality. Ready offered sizes guarantee not only a large torque spectrum but also a product range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Right here, you will find off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard item range already includes solutions for a huge number of particular requirements that need to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Products, Mining, and Metal industries.