Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we are able to produce it no matter what size, material or detail required. Furthermore to assist with your projects Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your own pulley model using our custom 3D Model Configurator . Download your model or send it for a free of charge quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum may be the standard metallic for all share pulleys & most custom pulleys. Nevertheless, there are a variety of other components and finished such as steel or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to create your custom pulleys with the quickest turnaround time in the industry. Look at our Components and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We are able to also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the design phase of client orders, to greatly help our customers obtain the most cost effective and effective pulley or sheave style.
We use the latest inspection products that helps us to maintain quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often mean “custom” parts. Custom parts mean a complete host of things that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean a protracted lead time and, eventually, increased prices.
For a lot of companies, creating customized parts is handled in exactly this way. At Torque Transmissions, however, we have a different method of handling customized parts that makes better sense for our business and for our customers businesses.
At Torque Transmitting we use a PULL production procedure. Pull-through production is characterized by smaller sized batches, quick responses to consumer demands, and smooth product flow. This type of production is an exemplory case of lean production and is the key reason why we’re able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we use our standard mold bottom system to make exclusive mold tooling, which outcomes in an exceedingly quick set up
Customer’s due date places the purchase in the production schedule
Once an order is started it movements through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization since the products are produced if they are ordered. This allows us to provide products which will meet a customer’s requirements, rather than offering standard items that may not meet the needs of a person or get the job done 100%.