Product Description
Product Description
Helical Gear Motor Box PAB 42mm Speed Reducer High Speed Small Planetary Gearbox
3F PAB series high precision planetary gearbox adopts the integrated design of planet carrier and output shaft to ensure the maximum torque stiffness and stability. Several backlash types can be chosen depends on customers’ needs: Micro precision backlash (P0), precision backlash (P1) and standard backlash (P2) are available. Thanks to the high cost performance of 3F PAB series planetary gearbox, it is widely used in motion control industries for servo application. 3F PAB precision gearboxes are featured with high torque and the input diameter D4 can be up to φ255mm, which can greatly meet the customer needs. Single-stage planetary gearboxes and two-stage gearboxes are available:
.One-stage ratio : 3, 4, 5, 6, 7, 8, 9, 10
.Two-stage ratio: 12, 15, 20, 25, 30, 35, 40, 50, 60, 70, 80, 90, 100
.Note: Three-stage technical data are not available in 3F catalogue. If needed, please contact our salesmen.
Overview of PAB Planetary Reducer
* The minimum backlash can reach to 0-3 arcmin.
* With the advantages of high High torque and high strength.
* It can be applied for any servo motors and stepper motor.
* The positioning time of starting and stoppingis shorter.
* High rigidity and high motor rotor inertia.
* Due to the miniaturization of motor power, it can achieve the stability of inertia load and small vibration.
Product Parameters
Product type | PLS60 | PLS90 | PLS115 | PLS142 | Reduction rqatio | Number of stage | |
Rated output torque |
N.M | 30 | 75 | 150 | 400 | 3 | 1 |
40 | 100 | 200 | 560 | 4 | |||
50 | 110 | 210 | 700 | 5 | |||
37 | 62 | 148 | 450 | 8 | |||
27 | 45 | 125 | 305 | 10 | |||
77 | 120 | 260 | 910 | 12 | 2 | ||
68 | 110 | 210 | 780 | 15 | |||
77 | 120 | 260 | 910 | 16 | |||
77 | 110 | 260 | 910 | 20 | |||
68 | 110 | 210 | 780 | 25 | |||
77 | 120 | 260 | 910 | 32 | |||
68 | 110 | 210 | 780 | 40 | |||
37 | 62 | 148 | 450 | 64 | |||
27 | 45 | 125 | 305 | 100 | |||
Life | Hour | 30,000 | |||||
Instant stop torque | N.M | Two times of rated output torque | |||||
Product type | PLS60 | PLS90 | PLS115 | PLS142 | Number of stage | ||
max radial torque | 3000 | 3900 | 4300 | 8200 | N | ||
max axial torque | 6000 | 9000 | 12000 | 19000 | N | ||
Fullload efficiency | 98 | % | 1 | ||||
95 | 2 | ||||||
weight | 3.0 | 4.3 | 9.0 | 15.4 | kg | 1 | |
3.8 | 5.7 | 11.6 | 18.5 | 2 | |||
operating temperature | -25ºC~+90ºC | ºC | |||||
IP | lp65 | ||||||
Lubirication type | Lifetime lubrication | ||||||
Mounting type | Any | ||||||
The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM. |
Detailed Photos
Application
Company Profile
Certifications
Packaging & Shipping
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Advantages of Using a NEMA Gearbox in Industrial Applications
NEMA gearboxes offer several advantages for industrial applications. They provide precise speed reduction, torque multiplication, and motion control. Their compact and standardized design ensures compatibility and interchangeability. NEMA gearboxes are durable, resistant to shock and vibration, and capable of handling heavy loads. They contribute to efficient power transmission, reduced maintenance, and increased equipment longevity. Additionally, NEMA gearboxes support various mounting configurations, making them versatile for different setups.
Design Principles of NEMA Gearbox
NEMA gearboxes are designed based on the National Electrical Manufacturers Association standards, focusing on compatibility with NEMA motors. They feature a compact and versatile design, often incorporating helical, worm, or bevel gear configurations. These gearboxes are built for efficiency, durability, and precision, ensuring reliable power transmission. Key design principles include precise machining, quality materials, accurate alignment, and efficient heat dissipation. NEMA gearboxes are engineered to meet the needs of various industries and applications while adhering to standardized dimensions for motor compatibility.
Industries Using NEMA Gearboxes
NEMA gearboxes find applications in various industries such as manufacturing, food processing, packaging, material handling, textiles, robotics, agriculture, and more. They are used in conveyor systems, pumps, mixers, agitators, conveyors, and other machinery where reliable and efficient power transmission is essential. Their versatility and compatibility with NEMA motors make them a popular choice across different sectors.
editor by CX 2023-09-23
China Hot selling NEMA 23/34 90degree Speed Reducer Motor Low Noise Right Angle Gearbox Precision Planetary Gearbox gearbox drive shaft
Product Description
General Specification:
Step Angle Accuracy: ±5%
Resistance Accuracy: ±10%
Inductance Accuracy: ±20%
Temperature Rise: 80°C Max
Ambient Temperature: -20°C~+50°C
Insulation Resistance: 100MΩ Min., 500VDC
Dielectric Strength: 500VAC for 1 minute
Shaft Radial Play: 0.02Max (450g-load)
Shaft Axial Play: 0.08Max (450g-load)
Max. radial force:220N (20mm from the flange)
Max. axial force:60N
Specification:
nema 34 closed loop stepper motor
Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
( °) | (L)mm | A | Ω | mH | N.m | No. | Kg.cm | g.cm2 | Kg | |
86HS78-6004XBJED-0.35M | 1.8 | 78 | 6 | 0.27 | 2 | 4.5 | 4 | 1.2 | 1400 | 2.8 |
86HS115-6004YBJED-0.35M | 1.8 | 115 | 6 | 0.36 | 3.8 | 8.5 | 4 | 2.4 | 2700 | 4.3 |
86HS155-6004YBJED-0.35M | 1.8 | 155 | 6 | 0.44 | 3.8 | 12 | 4 | 3.6 | 4000 | 5.9 |
Nema 34 stepper motor
Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
( °) | (L)mm | A | Ω | mH | N.m | No. | Kg.cm | g.cm | Kg | |
JK86HS68-5904 | 1.8 | 67 | 5.9 | 0.28 | 1.7 | 3.4 | 4 | 0.8 | 1000 | 1.7 |
JK86HS68-2808 | 1.8 | 67 | 2.8 | 1.4 | 3.9 | 3.4 | 8 | 0.8 | 1000 | 1.7 |
JK86HS78-5504 | 1.8 | 78 | 5.5 | 0.46 | 4.0 | 4.6 | 4 | 1.2 | 1400 | 2.3 |
JK86HS78-4208 | 1.8 | 78 | 4.2 | 0.75 | 3.4 | 4.6 | 8 | 1.2 | 1400 | 2.3 |
JK86HS97-4504 | 1.8 | 97 | 4.5 | 0.66 | 3.0 | 5.8 | 4 | 1.7 | 2100 | 3.0 |
JK86HS97-4008 | 1.8 | 97 | 4.0 | 0.98 | 4.1 | 4.7 | 8 | 1.7 | 2100 | 3.0 |
JK86HS100-6004 | 1.8 | 100 | 6.0 | 0.36 | 2.8 | 7.0 | 4 | 1.9 | 2200 | 3.1 |
JK86HS115-6004 | 1.8 | 115 | 6.0 | 0.6 | 6.5 | 8.7 | 4 | 2.4 | 2700 | 3.8 |
JK86HS115-4208 | 1.8 | 115 | 4.2 | 0.9 | 6.0 | 8.7 | 8 | 2.4 | 2700 | 3.8 |
JK86HS126-6004 | 1.8 | 126 | 6.0 | 0.58 | 6.5 | 6.3 | 4 | 2.9 | 3200 | 4.5 |
JK86HS155-6004 | 1.8 | 155 | 6.0 | 0.68 | 9.0 | 13.0 | 4 | 3.6 | 4000 | 5.4 |
JK86HS155-4208 | 1.8 | 155 | 4.2 | 1.25 | 8.0 | 12.2 | 8 | 3.6 | 4000 | 5.4 |
Application: | 3D Printer |
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Speed: | Low Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Driving |
Number of Poles: | 2 |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Advantages of Using a NEMA Gearbox in Industrial Applications
NEMA gearboxes offer several advantages for industrial applications. They provide precise speed reduction, torque multiplication, and motion control. Their compact and standardized design ensures compatibility and interchangeability. NEMA gearboxes are durable, resistant to shock and vibration, and capable of handling heavy loads. They contribute to efficient power transmission, reduced maintenance, and increased equipment longevity. Additionally, NEMA gearboxes support various mounting configurations, making them versatile for different setups.
Installing a NEMA Gearbox
The installation process of a NEMA gearbox involves several steps. Firstly, ensure the power source is disconnected. Mount the gearbox securely to the designated surface using appropriate bolts or mounts. Align the gearbox input shaft with the motor shaft, coupling them properly. Make sure to follow the manufacturer’s instructions for torque specifications and alignment procedures. Finally, connect any necessary wiring, recheck alignments, and perform a test run to ensure proper operation.
Choosing the Right Size NEMA Gearbox
When selecting a NEMA gearbox size for your application, consider factors such as the required torque, input speed, and output speed. Calculate the torque by multiplying the load’s force by the distance from the axis of rotation. Determine the input speed (motor speed) and desired output speed. Choose a gearbox with a gear ratio that matches your speed reduction or multiplication needs. Check the gearbox’s torque and speed ratings to ensure they align with your requirements. Consider the service factor, which accounts for the application’s operating conditions. You may need to consult gearbox manufacturer catalogs and technical support to find the optimal size for your specific application.
editor by CX 2023-09-23
China OEM Multi Stage Planetary Gearbox Inline Epicyclic Gear Reduction Drive NEMA Hydraulic Single Sun Planet Epicyclic Micro Motor Two Stage Precision Bevel Planetary sequential gearbox
Product Description
Multi stage planetary gearbox inline epicyclic gear reduction drive nema hydraulic single sun planet epicyclic micro motor 2 stage precision bevel planetary
Application of planetary gearbox
Planetary gearboxes are used in a wide variety of applications, including:
- Machine tools: Planetary gearboxes are used in machine tools to provide high torque and low speed. This is necessary for operations such as milling, drilling, and turning.
- Robotics: Planetary gearboxes are used in robotics to provide precise motion control. This is necessary for operations such as pick-and-place, assembly, and welding.
- Lifting equipment: Planetary gearboxes are used in lifting equipment to provide high torque and low speed. This is necessary for operations such as lifting and lowering loads.
- Wind turbines: Planetary gearboxes are used in wind turbines to convert the rotational motion of the turbine blades into electrical power.
- Electric vehicles: Planetary gearboxes are used in electric vehicles to transmit power from the motor to the wheels.
- Other: Planetary gearboxes can also be used in a variety of other applications, such as cameras, printers, and food processors.
Planetary gearboxes are a type of gear reducer that uses a planetary gear train to transmit power. Planetary gear trains are compact and efficient, and they can be used to achieve a wide range of gear ratios. Planetary gearboxes are available in a variety of sizes and configurations, and can be customized to meet the specific requirements of an application.
Here are some of the advantages of using planetary gearboxes:
- Compact: Planetary gearboxes are relatively compact, which makes them ideal for applications where space is limited.
- Efficient: Planetary gearboxes are very efficient, meaning that they can transmit a lot of power with a relatively small amount of input power.
- Reliable: Planetary gearboxes are very reliable and can withstand a lot of wear and tear.
- Versatile: Planetary gearboxes can be used in a variety of applications, making them a versatile option for power transmission.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Replacing Parts of a NEMA Gearbox vs. Replacing the Whole Unit
Replacing parts of a NEMA gearbox is a common practice if specific components are worn or damaged. However, it’s essential to consider factors like the availability of replacement parts, the cost-effectiveness of repairs, the overall condition of the gearbox, and the expertise required for the replacement. In some cases, replacing the whole unit might be more practical, especially if the gearbox has a history of issues or if the cost of repairs exceeds the cost of a new unit. Consulting with a gearbox specialist can help make an informed decision.
Maintaining and Servicing a NEMA Gearbox
Maintaining and servicing a NEMA gearbox involves regular inspections, proper lubrication, and addressing any issues promptly. Follow the manufacturer’s maintenance schedule and guidelines. Keep the gearbox clean and free from debris, and check for any leaks or unusual noises. Lubricate according to specifications with the recommended lubricant. Replace worn or damaged parts, such as seals or bearings, as needed. Regularly monitor temperature and vibration levels. Proper maintenance can prolong the gearbox’s life and prevent costly breakdowns.
Key Features of NEMA Gearboxes
NEMA gearboxes feature a standardized mounting interface that ensures compatibility with NEMA motors. They are designed to provide efficient power transmission, torque multiplication, and speed reduction. These gearboxes are constructed from durable materials, such as cast iron or aluminum, to withstand varying loads and conditions. They often include precision-machined gears for smooth operation and reduced noise. NEMA gearboxes come in various gear ratios to accommodate different speed and torque requirements. They also offer options for different mounting orientations and motor flange sizes. These features collectively make NEMA gearboxes versatile and suitable for a wide range of industrial applications.
editor by CX 2023-09-22
China Hot selling NEMA 17 42mm Stepper Motor Worm Planetary Gear Speed Reducer Gearbox Jk42HS48-1504A-634jsx32 manufacturer
Product Description
Products of special request can be made according to the customer request !
Our Company offers 3 major series of products:Hybrid Stepper motors, Brushless Dc motor and Dc Brush motor.
We are always continues develop new type models.If you need other kinds of parts, please don’t hesitate to contact us.
if you need more information. please contact with us, our contact information:
HangZhou CHINAMFG MOTOR CO.,LTD
Contact Person: Ms Alice
Application: | CNC Machine |
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Speed: | Variable Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Driving |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
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Troubleshooting Abnormal Noises in a NEMA Gearbox
If you encounter abnormal noises in a NEMA gearbox, first check for proper lubrication, inspect for damaged or worn components, listen for specific sounds like grinding or clicking to identify potential issues, ensure proper alignment and mounting, and refer to the manufacturer’s troubleshooting guide. If the issue persists, consult a professional technician to diagnose and address the problem.
Lifespan of a Typical NEMA Gearbox
The lifespan of a NEMA gearbox can vary widely depending on factors such as quality, maintenance, load conditions, and operating environment. On average, a well-designed and properly maintained NEMA gearbox can last anywhere from 10,000 to 50,000 hours of operation. Regular maintenance, proper lubrication, and addressing any issues promptly can significantly extend the gearbox’s lifespan.
Key Features of NEMA Gearboxes
NEMA gearboxes feature a standardized mounting interface that ensures compatibility with NEMA motors. They are designed to provide efficient power transmission, torque multiplication, and speed reduction. These gearboxes are constructed from durable materials, such as cast iron or aluminum, to withstand varying loads and conditions. They often include precision-machined gears for smooth operation and reduced noise. NEMA gearboxes come in various gear ratios to accommodate different speed and torque requirements. They also offer options for different mounting orientations and motor flange sizes. These features collectively make NEMA gearboxes versatile and suitable for a wide range of industrial applications.
editor by CX 2023-09-22
China supplier NEMA 17 Harmonic Drive, Hollow Shaft Gearbox gearbox design
Product Description
Product Description:
1. Flexspline is a hollow flanging standard cylinder structure.
2. The structure of the whole item is compact. The input shaft is directly matched with the inner hole of the wave generator. They are connected by a flat key slot.
3. The connecting way is circular spline fixed and flexible output, Or it can also be used that flexible fixed and circular spline output.
Advantages:
1. High precision, high torque
2. Dedicated technical personnel can be on-the-go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.
The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.
Our advantage is as below:
1.7 years of marketing experience
2. 5-person R & D team to provide you with technical support
3. It is sold at home and abroad and exported to Turkey and Ireland
4. The product quality is guaranteed with a one-year warranty
5. Products can be customized
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
HCS-I Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
11 | 80 | 3.8 | 0.4 | 8.5 | 0.9 | 6.8 | 0.7 | 19.1 | 1.9 | 8000 | 3000 | ≤30 | 10000 |
100 | 4.1 | 0.4 | 8.9 | 0.9 | 7.2 | 0.7 | 20 | 2 | |||||
14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 15000 |
80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
160 | 46 | 4.7 | 112 | 10.9 | 56 | 5.8 | 169.1 | 17.2 | |||||
25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
120 | 157.6 | 16.1 | 406 | 41.4 | 248 | 25.3 | 789 | 80.5 |
HCG Parameter:
Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
11 | 80 | 3.8 | 0.4 | 8.5 | 0.9 | 6.8 | 0.7 | 19.1 | 1.9 | 8000 | 3000 | ≤20 | 10000 |
100 | 4.1 | 0.4 | 8.9 | 0.9 | 7.2 | 0.7 | 20 | 2 | |||||
14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 10000 | 6500 | ≤20 | 15000 |
80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 7500 | 5600 | ≤20 | 20000 |
80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 7000 | 4800 | ≤20 | 2000 |
80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 5600 | 4000 | ≤20 | 2000 |
80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 5600 | 3000 | ≤20 | 2000 |
80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
120 | 178 | 18 | 459 | 47 | 281 | 29 | 892 | 91 |
Exhibitions:
Application case:
FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Calculating Torque Requirements for a NEMA Gearbox
To calculate torque requirements for a NEMA gearbox, you need to consider factors like load type, speed, and efficiency. Use the formula: Torque (Nm) = (Power (W) × 1000) / (Speed (RPM) × Efficiency). Determine the required power and speed, and account for efficiency losses. Ensure that the calculated torque is within the gearbox’s rated torque capacity. It’s essential to factor in safety margins and dynamic loads for accurate results.
Installing a NEMA Gearbox
The installation process of a NEMA gearbox involves several steps. Firstly, ensure the power source is disconnected. Mount the gearbox securely to the designated surface using appropriate bolts or mounts. Align the gearbox input shaft with the motor shaft, coupling them properly. Make sure to follow the manufacturer’s instructions for torque specifications and alignment procedures. Finally, connect any necessary wiring, recheck alignments, and perform a test run to ensure proper operation.
NEMA Gearbox Sizes
Yes, NEMA gearboxes come in various sizes, typically identified by a NEMA frame size. These sizes correspond to standard motor frame sizes and range from NEMA 23 to NEMA 56, with each size having specific dimensions and mounting configurations. It’s essential to choose the right NEMA gearbox size that matches your motor’s NEMA frame size for optimal compatibility and performance.
editor by CX 2023-09-21
China wholesaler 42mm Frame Spur Gear Reducer NEMA 17 Precision Planetary Speed Gearbox gearbox assembly
Product Description
Product Description
The reducer is generally used for low-speed and high-torque transmission equipment.
The motor, internal combustion engine or other high-speed running power is used to achieve the urpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer.
The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect.
The ratio of the number of teeth of the large and small gears is the transmission ratio.
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Products Display
Why Choose Us
1. high precision, low noise
Precision rolling steel teeth precise meshing, high concentricity, noise less than 55dB
2. beautiful, small volume, large torque
The fuselage is short and exquisite, and the large bearing can bear larger radial force and axial force
3. Assembly simplification
Integrated holding ring type input shaft, convenient installation, reliable, more stable transmission
4. low maintenance, high cost performance
Lifelong lubrication maintenance free, low maintenance cost
CERTIFICATIONS
Package Type: Standard export packing & Wood pallets packing
Product Parameters
It is suitable for most servomotor brands manufactured by manufacturers
Applicable Industries |
Manufacturing Plant, Automation industry |
Customized support |
OEM, ODM |
Gearing Arrangement |
Planetary |
Output Torque |
≤10 N.m |
Input Speed |
800rpm-3000rpm |
Output Speed |
80 rpm-1000 rpm |
Place of Origin |
ZheJiang , China |
Brand Name |
HPS |
Certification |
ISO9001, CE |
Housing Material |
45#Steel or 42Crmo |
Ratio |
4,5,7,10,16,20,25,28,35,40,50,70 |
Material of Shaft |
as required |
Model: |
PLE42 |
Lubricant |
Synthetic Grease |
Packing |
Standard export package |
Warranty |
1 Year |
Company Profile
ZheJiang High Precision Gear Transmission Co., Ltd
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CHINAMFG workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CHINAMFG a good reputation in the market.
Teams
WORKSHOP
Competitive & Advantages of Planetary Gearbox
* ODM & OEM Service
* Noise Test/ Life Test/ Water-proof Test/ High- Low Temperature Test/ Air-tight Test/ Salt Spray Test
* Low Noise, Low Backlash, High Efficiency
* 20000 Hours Working Life
* 100% Quality Checked with Quality Guaranteed
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Troubleshooting Abnormal Noises in a NEMA Gearbox
If you encounter abnormal noises in a NEMA gearbox, first check for proper lubrication, inspect for damaged or worn components, listen for specific sounds like grinding or clicking to identify potential issues, ensure proper alignment and mounting, and refer to the manufacturer’s troubleshooting guide. If the issue persists, consult a professional technician to diagnose and address the problem.
Maintaining and Servicing a NEMA Gearbox
Maintaining and servicing a NEMA gearbox involves regular inspections, proper lubrication, and addressing any issues promptly. Follow the manufacturer’s maintenance schedule and guidelines. Keep the gearbox clean and free from debris, and check for any leaks or unusual noises. Lubricate according to specifications with the recommended lubricant. Replace worn or damaged parts, such as seals or bearings, as needed. Regularly monitor temperature and vibration levels. Proper maintenance can prolong the gearbox’s life and prevent costly breakdowns.
Choosing the Right Size NEMA Gearbox
When selecting a NEMA gearbox size for your application, consider factors such as the required torque, input speed, and output speed. Calculate the torque by multiplying the load’s force by the distance from the axis of rotation. Determine the input speed (motor speed) and desired output speed. Choose a gearbox with a gear ratio that matches your speed reduction or multiplication needs. Check the gearbox’s torque and speed ratings to ensure they align with your requirements. Consider the service factor, which accounts for the application’s operating conditions. You may need to consult gearbox manufacturer catalogs and technical support to find the optimal size for your specific application.
editor by CX 2023-09-21
China manufacturer NEMA 24 60mm Planetary Gearbox Stepper Motor best automatic gearbox
Product Description
Product Description
High Precision Planetary Gear Stepper Motor
The high precision planetary gear stepper motor is high precision and low noise with precision steel teeth,can withstand greater axial force and radial force. Higher concentricity, more stable transmission. These motors are available in standard:
Nema 17(42*34, 42*40)
Reduction ratio:1:5 , 1:7 , 1:10 , 1:16 ,1:20 ,1:25 , 1:35 ,1:40, 1:50,1:70;1:100.
Nema 23(57*55)
Reduction ratio:1:5 , 1:7 , 1:10 , 1:16 ,1:20 ,1:25 , 1:35 ,1:40
Nema 24(60*55)
Reduction ratio:1:5 , 1:7 , 1:10 , 1:16 ,1:20 ,1:25 , 1:35 ,1:40
And 48 hours delivery, in stock .
Application:
Automation control, medical equipment, textile machinery, and packaging machinery fields. Not only in the field of the automation industry, it also has a good use status in the home. Products with low speed and inertia are often seen: electric curtains, electric shutters, etc
Product Parameters
Planetary Gear Box Specification:
General Specification: | |
Housing Material | Metal |
Bearing at Output | Ball Bearings |
Max.Radial Load(10mm from flange) | 450N |
Max.Shaft Axial Load | 300N |
Backlash at No-load | 1 stage≤15′,2 stage≤20′ |
60HS Hybrid Stepping Motor Specifications: | ||||||||||
Model No. | Motor Length(L1) | Rated | Current | Resistance | Inductance | Holding Torque | # of Leads | Rotor Inertia | Mass | Max.Gear Ratio |
Voltage | /Phase | /Phase | /Phase | |||||||
Single Shaft | (L)mm | V | A | Ω | mH | mN.m | No. | g.cm2 | Kg | |
60HS5405 | 55 | 2.98 | 3.5 | 0.85 | 3 | 1900 | 4 | 300 | 0.7 | ≤1:70 |
60HS5405 Planetary Gearbox Specifications: | ||||||||||||
Reduction ratio | 4 | 5 | 7 | 10 | 16 | 20 | 25 | 28 | 35 | 40 | 50 | 70 |
Total Height(L1+L2) (mm) | 112 | 112 | 112 | 112 | 128 | 128 | 128 | 128 | 128 | 128 | 128 | 128 |
Output torque ( mN.m) | 7296 | 9120 | 12768 | 10000 | 28576 | 30000 | 32000 | 30000 | 30000 | 25000 | 25000 | 20000 |
Total Weight(g) | 1420 | 1420 | 1420 | 1420 | 1650 | 1650 | 1650 | 1650 | 1650 | 1650 | 1650 | 1650 |
Number of gear trains | 1 | 2 | ||||||||||
Reducer Length(L2) (mm) | 57 | 73 | ||||||||||
Efficiency | 96% | 94% |
Detailed Photos
Company Profile
ZheJiang UMot Technology Co., Ltd. specializes in R&D and sales of stepper motors, servo motors, linear modules and related motion control products, customizing and designing high-quality motor products for users with special needs around the world, and providing overall solutions for motion control systems. Products are exported to more than 30 countries and regions including the United States, Germany, France, Italy, Russia, and Switzerland. The company’s main products and system design have been widely used in automation control, precision instruments, medical equipment, smart home, 3D printing and many other fields.
Our company has been recognized as a high-tech enterprise by relevant departments, has a complete quality management system, has obtained ISO9001, CE, RoHs and other related certifications, and holds a number of electrical patent certificates. “Concentration, Professionalism, Concentration” in the field of automation of motor R&D and system control solutions is the company’s business purpose. “Be your most trusted partner” is the company’s service philosophy. We have always been aiming to “make first-class products with professional technology”, keep pace with the times, innovate constantly, and provide more users with better products and services.
FAQ
1. Shipping method:
1)International Express delivery DHL&FEDEX &UPS&TNT& 7-10days
2)Shipping by air 7-10 days
3)shipping by sea, delivery time depends on the destination port.
2. Technical Support:
We can provide you with professional technical support. And our products quality guarantee is 6 months. Also, we accept products customized.
3. Why should you buy from us, not from other suppliers?
Professional one-to-1 motor customized. The world’s large enterprise of choice for high-quality suppliers. ISO9001:2008 quality management system certification, through the CE, ROHS certification.
4. How to select models?
Before purchasing, please contact us to confirm model No. and specifications to avoid any misunderstanding.
5. Are you a factory?
Yes, we are a factory, and we produce stepper motor/driver, Servo motor/driver.
Application: | Automation Control, CNC |
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Speed: | Low Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Control, Driving |
Number of Poles: | 2 |
Samples: |
US$ 42/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Using NEMA Gearboxes in High-Load Applications
Yes, NEMA gearboxes can be used in high-load applications. These gearboxes are designed to handle a wide range of industrial tasks, including high-load scenarios. However, the suitability of a specific NEMA gearbox for a high-load application depends on factors such as its size, gear ratio, construction quality, and the specific requirements of the application. It’s important to select a NEMA gearbox that matches the load and torque requirements of your application to ensure optimal performance and longevity.
Safety Precautions when Working with NEMA Gearboxes
When working with NEMA gearboxes, ensure the power is off and locked out to prevent accidental startup, wear appropriate personal protective equipment (PPE) such as gloves and safety glasses, follow manufacturer guidelines for installation and maintenance, avoid wearing loose clothing or jewelry that can get caught, work in well-ventilated areas to prevent exposure to fumes, and be cautious of sharp edges and moving parts. Training and proper safety procedures are crucial to prevent accidents and injuries.
NEMA Gearbox Sizes
Yes, NEMA gearboxes come in various sizes, typically identified by a NEMA frame size. These sizes correspond to standard motor frame sizes and range from NEMA 23 to NEMA 56, with each size having specific dimensions and mounting configurations. It’s essential to choose the right NEMA gearbox size that matches your motor’s NEMA frame size for optimal compatibility and performance.
editor by CX 2023-09-18
China manufacturer Planetary Gearbox Gear Speed Reducer Motor Winch Track Wheel Drive System Reduction Transmission Epicyclic Inline Precision Precision NEMA 34 Gearbox with Hot selling
Product Description
Planetary Gearbox gear speed reducer motor winch track wheel drive system reduction transmission epicyclic inline precision precision nema 34 gearbox
Application of Planetary Gearbox
Planetary gearboxes are used in a wide variety of applications, including:
- Automotive: Planetary gearboxes are used in a variety of automotive applications, such as the transmission, differential, and axles.
- Industrial: Planetary gearboxes are used in various industrial applications, such as pumps, compressors, and generators.
- Marine: Planetary gearboxes are used in various marine applications, such as the engine, transmission, and propeller shaft.
- Agricultural: Planetary gearboxes are used in various agricultural applications, such as tractors, harvesters, and balers.
- Construction: Planetary gearboxes are used in various construction applications, such as excavators, bulldozers, and cranes.
- Robotics: Planetary gearboxes are used in a variety of robotic applications, such as manipulators, end effectors, and mobile platforms.
- Aerospace: Planetary gearboxes are used in various aerospace applications, such as landing gear, flight controls, and navigation systems.
- Medical: Planetary gearboxes are used in various medical applications, such as surgical robots, endoscopes, and pacemakers.
- Other: Planetary gearboxes are also used in various other applications, such as in the food processing, packaging, and textile industries.
Planetary gearboxes are a versatile and efficient type of gearbox that can be used in various applications. They are compact, lightweight, and have a high power-to-weight ratio. They are also relatively quiet and have a long service life.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Advantages of Using a NEMA Gearbox in Industrial Applications
NEMA gearboxes offer several advantages for industrial applications. They provide precise speed reduction, torque multiplication, and motion control. Their compact and standardized design ensures compatibility and interchangeability. NEMA gearboxes are durable, resistant to shock and vibration, and capable of handling heavy loads. They contribute to efficient power transmission, reduced maintenance, and increased equipment longevity. Additionally, NEMA gearboxes support various mounting configurations, making them versatile for different setups.
Common Problems Associated with NEMA Gearboxes
Common problems with NEMA gearboxes include overheating due to inadequate lubrication or excessive loads, leaks from worn seals or gaskets, abnormal noises caused by misalignment or damaged gears, and vibration issues due to imbalanced loads. Insufficient maintenance can lead to premature wear and reduced performance. Addressing these problems promptly through proper maintenance, regular inspections, and addressing issues as they arise can help prevent major damage and extend the gearbox’s lifespan.
Choosing the Right Size NEMA Gearbox
When selecting a NEMA gearbox size for your application, consider factors such as the required torque, input speed, and output speed. Calculate the torque by multiplying the load’s force by the distance from the axis of rotation. Determine the input speed (motor speed) and desired output speed. Choose a gearbox with a gear ratio that matches your speed reduction or multiplication needs. Check the gearbox’s torque and speed ratings to ensure they align with your requirements. Consider the service factor, which accounts for the application’s operating conditions. You may need to consult gearbox manufacturer catalogs and technical support to find the optimal size for your specific application.
editor by CX 2023-09-15
China Custom Precision Planetary Gearbox Gearhead NEMA 34 Wheel Drive Track Winch Slew Reducer Small Gear Unit Wind Turbine Hollow Shaft Torque Motors Bevel Gearbox comer gearbox
Product Description
Precision planetary gearbox gearhead nema 34 wheel drive track winch Slew reducer small gear unit wind turbine hollow shaft torque motors bevel gearbox
Application of bevel gearbox
Bevel gearboxes are used in a variety of applications, including:
- Automotive: Bevel gearboxes are used in a variety of automotive applications, such as the differential, axles, and steering gear.
- Industrial: Bevel gearboxes are used in a variety of industrial applications, such as conveyors, hoists, and cranes.
- Marine: Bevel gearboxes are used in a variety of marine applications, such as propeller shafts, rudders, and winches.
- Agricultural: Bevel gearboxes are used in a variety of agricultural applications, such as tractors, harvesters, and balers.
- Construction: Bevel gearboxes are used in a variety of construction applications, such as excavators, bulldozers, and cranes.
- Other: Bevel gearboxes are also used in a variety of other applications, such as wind turbines, robotics, and machine tools.
Bevel gearboxes are a type of gearbox that uses bevel gears to transmit power between 2 shafts that are not parallel. Bevel gears are characterized by their tapered teeth, which allow them to mesh together at an angle. This makes bevel gearboxes ideal for applications where the input and output shafts are not parallel, such as in the differential of an automobile.
Bevel gearboxes are available in a variety of sizes and configurations, and can be customized to meet the specific requirements of an application. They are a versatile and reliable type of gearbox that can be used in a wide range of applications.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Calculating Torque Requirements for a NEMA Gearbox
To calculate torque requirements for a NEMA gearbox, you need to consider factors like load type, speed, and efficiency. Use the formula: Torque (Nm) = (Power (W) × 1000) / (Speed (RPM) × Efficiency). Determine the required power and speed, and account for efficiency losses. Ensure that the calculated torque is within the gearbox’s rated torque capacity. It’s essential to factor in safety margins and dynamic loads for accurate results.
Common Problems Associated with NEMA Gearboxes
Common problems with NEMA gearboxes include overheating due to inadequate lubrication or excessive loads, leaks from worn seals or gaskets, abnormal noises caused by misalignment or damaged gears, and vibration issues due to imbalanced loads. Insufficient maintenance can lead to premature wear and reduced performance. Addressing these problems promptly through proper maintenance, regular inspections, and addressing issues as they arise can help prevent major damage and extend the gearbox’s lifespan.
Industries Using NEMA Gearboxes
NEMA gearboxes find applications in various industries such as manufacturing, food processing, packaging, material handling, textiles, robotics, agriculture, and more. They are used in conveyor systems, pumps, mixers, agitators, conveyors, and other machinery where reliable and efficient power transmission is essential. Their versatility and compatibility with NEMA motors make them a popular choice across different sectors.
editor by CX 2023-09-15
China best NEMA 34 Stepper Motor Plf Planetary Reducer Gearbox with Ratio 1: 3 1: 5 1: 10 1: 15 1: 20 1: 25 Speed Reducer gearbox definition
Product Description
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Product Parameters
PLE series spur gear planetary gear motorPLF series spur gear planetary gear motor
Parameters
PLE planetary gearbox for servo motor
Model |
PLE /PLF SERIES |
Model |
PLE /PLF 60, 80, 90, 120, 160 |
4 optional sizes |
60mm, 90mm, 120mm, 160mm |
Rated Torque |
8.5N.m-680N.m |
Gear Ratio One-stage |
3, 4, 5, 7, 10 |
Gear Ratio Two-stage |
12, 16, 20, 25, 28, 35, 40, 50, 70 |
Gear Ratio Three-stage |
80, 100, 125, 140, 175, 200, 250, 280, 350 |
Note: There are many types of planetary gearboxes AS BELOW.
If you have any questions about the selection OR customization, please contact us first.
PRODUCT SPECIFICATIONS
PLE series spur gear planetary gear motor
Application
Product Description
Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.
Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.
Company Profile
Certifications
Hardness: | Hardened Tooth Surface |
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Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Calculating Torque Requirements for a NEMA Gearbox
To calculate torque requirements for a NEMA gearbox, you need to consider factors like load type, speed, and efficiency. Use the formula: Torque (Nm) = (Power (W) × 1000) / (Speed (RPM) × Efficiency). Determine the required power and speed, and account for efficiency losses. Ensure that the calculated torque is within the gearbox’s rated torque capacity. It’s essential to factor in safety margins and dynamic loads for accurate results.
Installing a NEMA Gearbox
The installation process of a NEMA gearbox involves several steps. Firstly, ensure the power source is disconnected. Mount the gearbox securely to the designated surface using appropriate bolts or mounts. Align the gearbox input shaft with the motor shaft, coupling them properly. Make sure to follow the manufacturer’s instructions for torque specifications and alignment procedures. Finally, connect any necessary wiring, recheck alignments, and perform a test run to ensure proper operation.
Industries Using NEMA Gearboxes
NEMA gearboxes find applications in various industries such as manufacturing, food processing, packaging, material handling, textiles, robotics, agriculture, and more. They are used in conveyor systems, pumps, mixers, agitators, conveyors, and other machinery where reliable and efficient power transmission is essential. Their versatility and compatibility with NEMA motors make them a popular choice across different sectors.
editor by CX 2023-09-14