The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also built with helical worm drive servo ground gears, ensuring the very least noise level and smooth running. The entire needle bearing provides been especially made to reach high torques that defeat the competition for models of the same size. All planetary carriers are manufactured as a cage created from solid materials. This increases silent operating characteristics while at exactly the same time improving positioning precision and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water safety relative to protection course IP65 in all lines.
One way to reduce backlash is by using precision gears. The concentrate on production in precision gears can be tighter tolerances, so all around the gear is a tighter, more precise match. And the tighter suit means much less play in the gear teeth, which is the cause of backlash in the first place. Of course, precision gears are more expensive, but if the application demands high accuracy, then precision gearing could be the way to go.
From a equipment design perspective, a simple way to reduce backlash is to make sure the teeth mesh tightly together. This is typically completed by shortening the guts distance between gears. For pre-loading, this is often done using a spring mechanism to hold the gears firmly set up. This also eliminates the play between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used can also have a large impact on the amount of backlash. So for example, some gear types such as stress wave gears, or harmonic equipment drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque values, the input stage can be dimensionally smaller compared to the result stage. Its short style makes the GSD line the ideal high-end gearbox for space limited applications. The low regular backlash of the GSD series makes it the perfect fit for highly dynamic applications where highest positioning and swiftness accuracy is necessary. The flange output creates highest torsional rigidity. For the lodging of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line means high performance in mixture with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL line offer the same advantages as the GSB collection; the right angle form makes the GSBL line the perfect match for all dynamic applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-phase AC power supply and three-phase motors used in combination with a three-stage AC power. A single-phase motor could be operated by simply linking it to a single-phase power supply via the provided capacitor. A three-phase motor will not need a capacitor. All you have to is to connect the motor right to a three-stage AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly appropriate applications for the new range are those which place the best demands on positioning precision, operating noises, working smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest creation requirements – all lines include precision ground helical gearing, single-piece planetary carriers and complete needle bearings.